2024 Roadrunner Build – Brand New, Rugged, Lightweight & 4-Season Ready (AWD Sprinter) LEDS. Lots of options
Introducing my Roadrunner Build — a completely new, professionally crafted 2024 Mercedes Sprinter AWD conversion built with premium components, ultra-durable materials, and true four-season capability. This build uses 80/20 aluminum framing, ½-inch Hexaply, and Nevamar laminates, making it stronger, lighter, and more moisture-resistant than traditional wood builds.
Designed for full-time living or extended adventure travel, this layout features a three-piece queen bed with massive hidden storage, a high-end Victron power system, 35 gallons of filtered fresh hit and cold water, indoor and outdoor showers, and a rugged suspension setup ready for off-road or BLM camping. Everything in this van is brand new, unused, and built to last.
If you’re looking for a van that’s reliable, lightweight, winter-ready, professionally built, and fully off-grid capable, this is it.
Electrical System (Victron Off-Grid Setup)
Victron MultiPlus 3000W Inverter/Charger
Victron 400Ah battery bank (4 × 100Ah)
Victron MPPT 10/30 charge controller
Victron Orion TR Smart DC-DC alternator charger
Renogy 200W solar array
12V trickle charger (maintains vehicle starter battery)
Five 120V AC outlets
12V distribution powering A/C, lighting, pumps, fan, etc.
Climate & Comfort
Velit 12V Air Conditioner(lightweight)
MaxxAir roof ventilation fan
Eberspächer Diesel Heater with EasyStart Pro controller
Dometic crx110s fridge/freezer 12v
1″ insulated flooring
3M Thinsulate insulated roof
Built for true 4-season living
Water System
35-gallon fresh water tank
Agile Offroad 10-gallon gray tank
5-gallon Camco marine water heater (120V) with built-in timer and optional engine thermal heating
PEX-A plumbing ( Half inch) throughout
5-inch inline carbon water filter
Stainless steel sink + Moen faucet (filtered hot/cold)
Indoor shower (Tetravan curtain + 21″ × 31″ custom shower pan)
Outdoor rear shower (hot/cold)
Interior Features
Three-piece queen-size memory foam mattress
80/20 aluminum structure throughout
½-inch Hexaply + Nevermar laminate walls and cabinetry
Aluminum frame and Baltic birch galley & bench seating
4 soft-close drawers in galley
Two-zone 12v adjustable interior lighting( Soft lighting)
Sliding door and rear door storage
12V reading lights with USB-C ports (bed area)
Custom removable marine-grade boat floor mats
Storage Systems
Under-Bed Storage cabinets
Total Under-Bed Storage: ~6.76 cu ft
Bench Storage
Additional Garage Storage
Rear pull-out drawer: 42.5″ × 32.25″
Side garage drawer: 31″ × 11.5″ × 12″ → 2.48 cu ft
Exterior / Performance Upgrades
Flarespace bed caps with windows for added interior width
Fiamma F80S awning
Pirelli Scorpion 265/75/16 All-Terrain tires
Falcon 3.3 Fast Adjust rally struts
And rear shocks
Van Compass rear helper spring (adds ~1″ lift)
Raptor liner-coated bumpers, body moldings, and fender flares
Hood deflector
Gas hood struts
Build Philosophy
This van was engineered to be:
Lightweight
Rugged and durable
4-season capable
Fully off-grid functional
Comfortable for long-term travel
Dependable for years and easy to service
With a brand-new chassis, premium components, and robust construction, the Roadrunner Build is ready for full-time van life, remote work, overlanding, or high-end rental use.