2024 Roadrunner Build – Brand New, Rugged, Lightweight & 4-Season Ready (AWD Sprinter) LEDS. Lots of factory options including lane assist, leather seats, L.E.D lighting, 360 cameras and back up sensors.
This Roadrunner build is a completely new, professionally crafted 2024 Mercedes Sprinter AWD conversion built with premium components, ultra-durable materials, and true four-season capability. This build uses 80/20 aluminum framing, ½-inch Hexaply, and Nevamar laminates, making it stronger, lighter, and more moisture-resistant than traditional wood builds.
Designed for full-time living or extended adventure travel, this layout features a three-piece queen bed with massive hidden storage, a high-end Victron power system, 35 gallons of filtered fresh hot and cold water, indoor and outdoor showers, and a rugged suspension setup ready for off-road or BLM camping. Everything in this van is brand new, unused, and built to last.
If you’re looking for a van that’s reliable, lightweight, winter-ready, professionally built, and fully off-grid capable, this is it.
Electrical System (Victron Off-Grid Setup)
Victron MultiPlus 3000W Inverter/Charger
Victron 400Ah battery bank (4 × 100Ah)
Victron MPPT 10/30 charge controller
Victron Orion TR Smart DC-DC alternator charging battery bank while driving.
Renogy 200W solar array
12V trickle charger (maintains vehicle starter battery)
Five 120V AC outlets
12V distribution powering A/C, lighting, pumps, fan, etc.
Climate & Comfort
Velit 12V Air Conditioner(lightweight)
MaxxAir roof ventilation fan
Eberspächer Diesel Heater with Easy Start Pro controller under passenger seat
HUGE Dometic crx110s fridge/freezer 12v
1″ insulated flooring
3M Thinsulate insulated roof
Built for true 4-season living
Water System
35-gallon fresh water tank
Agile Offroad 10-gallon gray tank
5-gallon Camco marine water heater (120V) with built-in timer and optional engine thermal heating
PEX-A plumbing ( Half inch) throughout
5-inch inline carbon water filter
Stainless steel sink + Moen faucet (filtered hot/cold)
Indoor shower (Tetravan curtain + 21″ × 31″ custom shower pan)
Outdoor rear shower (hot/cold)
Interior Features
No upper wall cabinets for a larger living experience while maintaining a huge amount of storage and a lower center of gravity.
Three-piece queen-size memory foam mattress
80/20 aluminum structure throughout
½-inch Hexaply + Nevermar babbling brook laminate walls and baltic birch
Aluminum frame and Baltic birch galley & bench seating
4 soft-close drawers in galley
Two-zone 12v adjustable interior lighting( Soft lighting)
Sliding door and rear door storage
12V reading lights with USB-C ports (bed area)
Custom removable marine-grade boat floor mats
Storage Systems
Under-Bed Storage cabinets
Total Under-Bed Storage: ~6.76 cu ft
Bench Storage
Additional Garage Storage
Rear pull-out drawer: 42.5″ × 32.25″
Side garage drawer: 31″ × 11.5″ × 12″ → 2.48 cu ft
Exterior / Performance Upgrades
Flarespace painted bed caps with windows for added interior width -sleeps about 6'2 sideways
Fiamma F80S awning
Pirelli Scorpion 265/75/16 All-Terrain tires- Better on road noise control over other at tires.
Falcon 3.3 Fast Adjust rally struts
And rear shocks
Van Compass rear helper spring (adds ~1″ lift)
Raptor liner-coated bumpers, body moldings, and fender flares( Do not fade while protecting the exterior)
Hood deflector
Gas hood struts
Factory roof rails
flatline van co aluminum ladder and roof rack with front wind deflector
Build Philosophy
This van was engineered to be:
Lightweight
Rugged and durable
4-season capable
Fully off-grid functional
Comfortable for long-term travel
Dependable for years and easy to service
With a brand-new chassis, premium components, and robust construction, the Roadrunner Build is ready for full-time van life, remote work, overlanding, or high-end rental use. check out the @theroadrunnervan for more pictures and videos. I will be updating daily .