Off-Grid Rig with the Comforts of HomeI built this ambulance conversion with full-time van life in mind, but after moving to Colorado, it quickly became my winter ski camper and summer hiking base station. Whether you’re heading out for extended off-grid trips or weekend escapes, this van offers a luxurious, functional, and durable setup.
Comfort was a high priority when designing this build, without sacrificing durability and practicality. Work and eat from the slide-out desk/couch setup, snuggle up for a movie, and shower indoors with the drain-free shower—all after a long day in the backcountry.
What truly sets this van apart is reliability. The legendary 7.3L Powerstroke Turbo Diesel is just getting broken in and easily has 500K+ miles before any major service is needed. With meticulous preventative maintenance and extensive upgrades, you can drive with confidence into remote terrain.
Ski and mountain trips have proven this van is dialed in and ready for full-time living or deep backcountry adventures.
Ongoing Use, Upgrades & Maintenance🛠 Mileage – Will slowly increase as I continue using it.
Recent Upgrades✅ 3600Wh of new LiFePO4 batteries – A brand-new lithium battery bank
✅ Inverter Upgraded – Improved energy output to 3000W
✅ Instant Electric Hot Water System – Replaced the propane setup for a more reliable electric system
✅ New Windshield – Replaced due to a rock chip
✅ A/C System – Completely new system, separated front from back, fully charged and ready to blow cold
✅ Electric Vacuum System – Eliminates reliance on common failing belt-driven vacuum pumps
✅ Rear Sway Bar End Links – Replaced to enhance on-road stability
✅ New Fuel Pump – Ensures reliable fuel delivery and long-term engine performance
Key Features & Build Highlights✔️ 7.3L Powerstroke Diesel – The most reliable engine Ford ever built, with a block heater next to shore power
✔️ Fully Off-Grid Capable – 300W Solar, 3600Wh battery bank, 3000W inverter, 480W DC-DC alternator charging, and shore power hookup
✔️ Water System – Fresh & grey water tanks, on-demand hot water, DC pump, and indoor shower (hot & cold)
✔️ Cassette Toilet – No black water, no hassle, reliable in cold weather
✔️ Kitchenette – Sink (hot & cold), large fridge/freezer, storage, and cooking space
✔️ Roof Rack & Exterior Storage – Securely store all your ski gear in a lockable external box & strap your surfboardto the roof
✔️ Comfortable Sleeping Setup – Full-size bed with ventilation, plus a couch extension for guests up to 6’6″
✔️ Shore Power Input – Charge up when parked at a hookup
✔️ Always-On Rear Camera – Functions as a rearview mirror replacement for full visibility
✔️ Apple CarPlay / Android Auto Head Unit – Modern connectivity for navigation & music
✔️ Onboard Air Compressor – Cab-mounted switch for easy tire adjustments
✔️ Speakers in Rear Living Area – Integrated with head unit for immersive sound
✔️ Awning – Provides shade (limited life left)
✔️ Amber Fog Lights & LED Headlights – Maximum visibility in low-light (snow) conditions
✔️ 50″ Light Bar – Lights up the trail when off-road
Meticulously Maintained & Performance UpgradedThis rig has been regularly serviced and upgraded to ensure top-tier reliability, power, and off-road performance. Every major system has been addressed, making this van ready for its next adventure.
Performance Upgrades & Engine Enhancements🚀 High-Pressure Line Crossover Kit – Balances oil pressure for smoother injector performance
🚀 PHP Hydra Tuning Kit – 14 custom tuning maps, increasing HP by up to 140 HP
🚀 New KC Turbo – Boosts performance and efficiency
🚀 New Injectors – Ensures optimal fuel delivery and power
🚀 Exhaust Back Pressure Valve (EBPV) Delete – Improves exhaust flow and reliability
🚀 Injector Cups Checked – Inspected during injector replacement for peace of mind
🚀 New Under Valve Cover Harnesses (UVCH) – Prevents electrical failures
🚀 New Glow Plugs – Ensures smooth cold starts
🚀 New ICP Sensor – Maintains fuel system efficiency
🚀 New High-Pressure Oil Pump (HPOP) – Ensures strong & consistent injector pressure
🚀 Billet Aluminum Resonator Cap – Improves airflow & simplifies maintenance
🚀 New Oil Cooler – Hard to find for 7.3L vans, ensuring optimal cooling & injector performance
Cooling & Fuel System Overhaul🌡 New Radiator – Keeps engine temps regulated in extreme conditions
⛽ Dropped Fuel Tank & Replaced Filters – Ensures clean & efficient fuel supply
⛽ New Fuel Filter – Further protects injectors & improves fuel system performance
Steering, Suspension, & Driveability🛞 New Steering Box – Eliminates Ford’s common backlash issue for precise steering
🛞 New Steering Rack – Ensures smooth & responsive handling
🛞 Sway Bar Stabilizer – Enhances stability, especially on rough terrain
🛞 Aftermarket Front Struts & Springs – Provides a comfortable & controlled ride
🛞 New Idler Pulleys – Ensures smooth belt operation
Essential Maintenance & Reliability Updates⚙️ New Vacuum Pump – Switched to an electric system for better braking & HVAC function
⚙️ New Serpentine Belt & Tensioner Pulleys – Ensures long-term reliability
⚙️ Complete A/C System Replacement – Ice-cold air, perfect for warm climates
⚙️ New Lower & Upper Alternators – Ensures consistent power supply
⚙️ New A/T Tires – Ready for off-road & highway driving
⚙️ 3K Oil Change Intervals – Maintained religiously with Hot Shots Stiction Eliminator
This Van is Adventure-Ready!This low-mileage 7.3L Powerstroke diesel has been comprehensively upgraded and field-tested. Whether you’re heading off-grid, towing, or exploring rugged terrain, this van is dialed in, ultra-reliable, and built to last.
📸 Check out the photos & reach out with any questions!
